Here we will discuss about coil winding machine used for pickup coils

Here we will discuss about coil winding machine used for pickup coils. Most of the pickup coils have high no. of turns wound with fine wire so that it becomes more powerful to induce AC voltage at the output of the coil. Hence for winding pickup coil proper selection of winding machine is more important. The winding machines with specific features mentioned below are more suitable for pickup coil winding.

Manual winding machine or Automatic winding machine: For pickup coils automatic winding machine is recommendedfor two reasons. firstly to wind high no. of turns with fine wire on manual winding machine would not be possible as there are chances of braking wire with uneven tension when wire guided with hand and second is as the turns are more for pickup coils, the speed of the machine should be higher which is not achieved in manual winding machine.

Now as we have concluded that automatic or programmable winding machines are better choice, we will now look for the features required.

Speed Control: The machine should have the complete control of the winding speed including starting and stopping speed. The machine should have soft start or it should start the spindle with slow speed and gradually increase the speed so the wire don’t brake. Similarly the stopping should be gradual as the wire passing through the pulleys are rotating at high speed and when the winding stops, these pulleys should also come to standstill else will pull the wire from the spool and eventually derail from the pulleys. So the best selection of speed control should be individual control of soft start, winding speed and soft stop. The machine should be such that for every winding setup the soft start and stop should be programmable in terms of turn. Acme Mechatronics offers best possible speed control with individual control of acceleration and deceleration in terms of turn while the speed can be set in terms of percentage of maximum speed of the machine.

Tension: As the wire is fine or thin, tension plays important part in winding pickup coil. The tensioner unit should be such that it can be set for very fine tension. There are various tensioners available including servo tensioners. But the servo tensioners are too expensive for such winding application. Graduated tensioner units are best suitable where fine setting is available for winding such coils and is economical choice. Below is the picture of graduated tensioner unit offered by Acme Mechatronics, Inc.

Tailstock:The other accessory is tailstock but it’s not compulsion to use. It only helps in quick loading and unloading without applying additional pressure on the wound coil as there may be chances of damaging the top layer wound while pulling the bobbin from the tool mounted on the spindle of the machine.

Acme Mechatronics, Inc. has the suitable AEX series machine with single spindle or multispindle for winding pickup coils. It has got all the features like soft start, soft stop, programmable speed alongwith optional graduated tensioner unit.

Coil winding equipment is used for winding electrical coils which has wide application.

Coil Winding Equipment

Understanding Coils

Coil is nothing but loops of wire wound on a core and core can be of magnetic material or air. Generally the loops are in specific numbers as per the application and function of the coils. This makes the importance of coil winding equipment to manufacture electrical coils. The coils differ in the length, no. of wound turns and core. Below are the pictures of various coils for various applications.

From the picture of various coils it shows that variety of coils exists. Hence various design, construction and operation of coils are necessary.

Main attributes of coils are as below

Sr. No.	Attributes of coil	Symbol	Unit of measurement
1	Inductance	L	Henry
2	Mutual Inductance	M	Henry
3	Reactance	XL or XC	Ohms
4	Impedence	Z	Ohms
5	Resonacne	Nil	Nil
6	Coil Efficiency	Q	Nil

With so many attributes is becomes important that manufacturing of coils is very important.
Below is the video of winding coil on a programmable coil winding equipment.

Present days winding equipment

Modern technology is advancing fast and so the winding equipment are now even more advance then old mechanically designed coil winding equipment. Now a days machine have programmable features to manufacture wide variety of coils on a same winding machine. Various coil winding equipments are designed depending on its capabilities to manufacture coils. Below are some of the pictures of coil winding equipments.

To make winding equipment having wider winding capabilities more and more programmable features are added. Some of the key controlling parameters are the speed of winding and the programmable traverse unit. Remaining parameters might not be key but would be helpful to achieve one or the other coil winding requirement like programmable direction of winding which helps in winding in phase and out of phase coils. Soft start and soft stop of spindle rotation to have smooth winding for very few turns to tens of thousands of turns alongwith wire thickness. Soft start features are helpful for winding fine wire coils while soft stop feature is helpful is achieving turns accuracy. When wire is very fine of thinner, the ramping in winding speed should be very slow else there are chances of braking off wire and when turns accuracy is required the soft stop is important as the machine will slow down before it reaches its final turns else there will be overshoot in winding turns. Such various parameters of machines help in winding variety of coils. In future we will discuss of various parameters in details.

Acme Mechatronics, Inc. is manufacturing coil winding equipment with wide programmable parameters and also offers more than 30 models of coil winding equipment depending on its winding capabilities.

Transformer winding machine

For small VA rating transformer winding machines the video can be watched on below link.

The function of the transformer is to change the output voltage value to its input voltage and doing this the output current will also change with its input current while maintaining the VA nearly same at input and output. The VA becomes the rating of any transformer as it indicates the voltage and current rating. Transformer becomes most common electrical part or component of any electrical or electronics equipment or power system. A small device like mobile charger has a transformer as its vital part and so the huge industry also has the transformer at its power receiving end as a vital part. This means the rating of the transformer varies from few VA to MVA. The important part of transformer is winding of wire and this makes the transformer winding machine a most crucial manufacturing equipment to produce transformer.

Transformer winding machine has to be with different winding capabilitiesand different features as it has to manufacture transformers of few VA to MVA ratingsalongwith very low volume to high volume production. Due to this there is different transformer winding machines available in market. Transformer winding machines available are

• Manual transformer winding machines
• Programmable transformer winding machines
• CNC or Automated transformer winding machines

We have already discussed about manual, programmable and automatic winding machines in past. Manual winding machines are generally considered when the company is just starting to think of manufacturing transformers and needs to build couple of proto type transformers or having limited resources of fund. CNC or automated transformer winding machines are to be considered when you have huge production with very few designs or few variety of transformers to wind. The most recommended winding machines to have in any workshop or shop floor is programmable transformer winding machine due to its features.

Basic requirement the winding machines to have to wind transformer coils are its capability to handle the wire size, bobbin size and speed control. There are no complicated winding patterns required for transformer winding except when we need to wind PT transformers.

Programmable winding machine has the facility to store no. of programs and this makes easy to hold the design of various transformers into the memory of machine which can any time recalled and start winding. The variable speed makes easy in winding as the wide variety of wires(thin and thick) are required as per design of transformer. The thin wire winding requires high speed while thick wire required low speed. Acme Mechatronics, Inc. has variety of transformer winding machines with programmable features depending on its winding capabilities. Three most suitable models are AEH-01, AEW-5501,1200RPM and AEH-11. More details and features can be found on our acme mechatronics website www.acmemechatronics.com

Manual winding machines are the cheapest and most easiest machine to wind coil

Manual Coil Winding Machine

The coils are of infinite design and applications and so the winding machine has to be there to make such coils. Manual winding machines are the cheapest and most easiest machine to wind coil. To build the coil the most important part is the rotation of the coil on which the wire is been wound. Hence the spindle becomes important part of the manual winding machine. A simple counter is coupled to the spindle rotation to display the turns wound on the coil. The counter is having reset options when a new coil is wound.

In manual winding machine the spindle can be rotated with two options. One is with hand and other with the motor coupled on the spindle. Manual winding machines came with the solution to wind coils. The machine is simple that it can be built at any workshop. When the coils are to be wound in few numbers or when the coils are been under development, manual winding machines are the best option as the cost of the machine justifies the requirement. Manual winding machine also sometimes come with traverse mechanism which is manually handled. With the help of this traverse the spreading of the turns wound is better and it would not be dependable on the operator.

The switching of the direction of layer is done manually by the operator by just shifting the lever form left to right or from right to left. This traverse is coupled with the spindle rotation through the rubber roller and gears. In other words the manual winding machine with only spindle has been incorporated with the traverse unit to minimise the operator’s skills requirement. The picture is of manual winding machine with spindle and counter alongwith handle to rotate the spindle manually.

With manual winding machine there are some limitations as mentioned below:

1. Basic coil can be wound with poor quality.
2. The turns cannot be accurate as well the tension of the wire will not be equal.
3. The time taken to wind the coils is more.
4. The repeatability of the coil is not possible and there will be difference in every coil.
5. Somewhat skilled operator is required to perform the winding as both the hands are used to wind the coil and it is not easy for unexperienced operator to rotate the spindle and guide the wire at a time with two hands.
6. Chances of getting hurt as the fine wire sometimes cuts the figure.

Due to many disadvantages, Acme Mechatronics, Inc. have developed coil winding machine with programmable functions so the best quality of coils can be wound with high production and high repeatability. Acme Mechatronics offers wide variety of machines to wind simple to complex coils with automated functions.

WHAT IS COIL WINDING MACHINE:

In today’s world the technology plays major role in once life. And so as the technology is driven by one or the other form of the power, electrical power is also a major form of energy. In electrical power some of the components are used as a default and one of the component is coil. Mostly coil is used to generate magnetic field which is later used for various ways like stepping up the voltage, stepping down the voltage or only as a purely magnetic field. The coils will vary in size and quantity. So to produce the coils, machine is used which is termed as a coil winding machine. Basic function of this machine is to rotate the wire on any form of the core or bobbin or air.

Coil winding machine is having two major functional parts.

First is the rotating spindle and the second is the wire layering traverse. In short Spindle assembly and traverse mechanism are two major parts of winding machine while other parts may be part of the machine but its optional.

Spindle assembly can be rotated by various forces like hand or by motor. When the spindle is rotated by hand, it is generally called as hand winding machine or manual winding machine and when the motor is used to rotate the spindle, it is termed as motorized coil winding machine. The main function of the spindle is to rotate the bobbin or core on which wire is been wound which is called coiling of the wire. Now depending on the wire size and final coil weight alongwith the production required, either it can be hand rotated or with motor. Various HP motors are selected depending on the weight of the coil after winding. When the production required is too low then manually rotated spindle is generally preferred.

While when the coils are with high no. of turns or needs high production, motorized spindle is required. The spindle is coupled with the counter which displays no. of turns wound as the coil function on no. of turns. In the coils, there is requirement to include more turns in limited space of the bobbin and this need arise the requirement of the system which can spread the turns wound evenly or proper wound layer. The traverse mechanism performs this function of proper spreading of the turns. This traverse is either mechanically coupled with the rotation of the spindle motor or separate motor is used to move the traverse mechanism. When the spindle is rotating, the traverse unit is also moving synchronously as per the wire diameter so that the turns are been spread adjacent to each other. When one layer is completed the traverse unit will change its direction of moving so the second layer is been wound over the previous layer. The changing direction of the traverse unit can be either manually or automatic. The most important factor of the machine is the synchronization of the spindle with the traverse with respect to the wire diameter.

Acme Mechatronics, Inc. has expertise is designing various coil winding machines with highest degree of accuracy w.r.t. the synchronization between spindle and the traverse as this is been controlled by electronics circuit and not any mechanical part. The traverse unit reduces the speed or increases its speed w.r.t. the rotating speed of the spindle.

The Fundamentals of a Toroidal Coil Winding Machine

Toroidal coils form an integral part of many electrical and electronic innovations. For those who do not have much information about Toroidal coils, such coils are toroids (a donut-like shape) precisely wrapped with a metal coil. Copper wires are used in wrapping these coils. This component is used in transformers and inductors. When such coils are manufactured in a variety of dimensions and materials, it enables them to be used in various applications which are mentioned below:

• Toroidal coils help control the performance of current transformers, power transformers, potential transformers and inductors.
• These coils also help to reduce the resistance in electrical and electronic setup.
• They are used in audio systems, UPS, light fixtures, medical electronic gadgets, robotic assemblies, etc.
• In the automobile industry, toroidal coils are also used in the form of ignition coils to generate a controlled magnetic field.
• One of the most prominent advantages of using them is that they do not leak much energy into their surroundings.

High-efficiency toroid coil winding machines wrap solenoids and toroids with copper wire. Toroidal coil winding machines are now required in every production and manufacturing industry. These machines are needed for countless electrical products. The process of toroidal winding requires the need for the transfer of wire from main spool to a circular magazine. After that the wire is unwounded from the magazine onto a magnetic core.

Coil winding machines are available in the market with manual or automated mechanism. They are used for winding individual coils or a group of coils. A coil is termed as a chain of loops. The winding equipment possesses inbuilt accessories some of which include inductors, coils, multi-featured and multi-functional transformers, choke and relay in a few models etc.

Toroidal winding machines must be designed with utmost perfection so that they can be used easily. Some machines are designed in such a way that they can be controlled by microprocessors. Tape head control, quick change winding heads, wire length calculation, cascading, deceleration etc. are many other features that can be installed in the machine for easier use. Toroidal coil winding machines are in heavy demand since they have high functioning, low maintenance, smooth working and are reliable and long lasting. 

With the changing times, many coil winding machine manufacturers are coming up with a medium to large capacity machines to meet their customers' requirements. At ACME Mechatronics, you can avail multiple sizes and unique products which can suffice all your specific needs. Our winding machines are able to give precise control of winding tension and durable life so as to assure customer’s satisfaction to the highest level. We also design machines that can cater random layer windings. Our toroidal winding machines can be used for production of transformer primary windings, high frequency toroidal coils, energy meter coils, etc.

If you are looking for a toroidal winding machine, then you can undoubtedly choose ACME as your go-to dealer. You can trust us because we use premium quality materials. Our skilled and experienced engineers keep a regular quality check on the machinery. Call us now and get the quotes!

Automatic winding machine suppliers in US

Automatic coil winders are the most important machines in any manufacturing industry. These machines can do various things that support the production process. In this blog, you will find out the benefits and features of automatic coil winding machines. This blog will also help you understand how this expert device can give a boost to your business.

Automatic coil winding machine, as the name suggests, helps in winding coils automatically without any help. They are not difficult to install or operate, provided you have sufficient experience in handling the machine. It also reduces your cost for human resource and are less labor intensive. Automatic machines are programmable. They can be feeded with tasks and functions and can be operated through computerized programs. This eliminates the need for manual operation.

Features: Automatic coil winding machines come with some amazing features which include

• multi-spindle options: This feature makes the equipment multi-coil winding
• multi-tasking options: This functionality has also helped the industries to discard other machines and using only one machine for various purposes.
• multiple coil winding at the same time.

These functionalities and features of the coil winding device can have a wide range of potentials. Hence, whenever you are thinking of buying an automatic coil winding machine, you must explore these features and functionality ones before you decide on which one would best suit your purpose. 

These coil winders also come with various accessories that you may find useful. They are available from the manufacturer and can vary depending upon the application. However, these accessories are very specific to certain functionalities. And thus, they can only function when they are teamed up with an automatic winding machine.

The evolution of the automatic coil winding machines has revolutionized the manufacturing industries that require winders for various purposes. These machines has made their tasks

• easier,
• convenient,
• faster,
• error-free,
• efficient and
• better than ever before.

Whether you are planning to buy an automatic coil winding machine for your factory or industrial unit then you should definitely log on to acmemechatronics.com. From the variety of options available, you can search for the one that meets all your requirements. Whether you are in the electrical or electronics industry, this equipment is surely going to help you in the longer run. For the best output, do not wait. Buy one now!

ACME MECHATROINCS, INC. is a company based out in the United States of America. It is basically involved with manufacturing and supplying of winding machines and their accessories that can be used in numerous coil winding applications. They have more than 25 standard coil winders to handle wide range of applications of the industry.

Automatic and Multi-Functional Coil Winding Machines

Some of the most important advantages of using an electrical coil are mentioned below. Electrical coils find their use in many different industries such as electronics, telecommunications, power supply, automobiles, pharmaceuticals, and industrial control organizations. They are also used in generating a controlled magnetic field that allows an efficient flow of current.

These coils prevent unnecessary leakage of energy into the surrounding environment. On the basis of their respective usage and the type of industry, these coils are manufactured in different patterns, shapes, sizes and diameters. For proper functioning of motor winding machines also, we require these coils. Many companies have a frequent requirement of such coils and thus, they prefer developing these coils themselves by using winding machines. These machines are basically used in textile industries for wrapping cords, yarns, tapes, strings, ropes, threads, wires, ribbons and many other things.

Companies can contact automatic winding machine manufacturers online to buy winding machines. Small businesses like electronics repairing centers can buy small size coil winding machines or manual coil winding machines. You can find different features and specifications of a winding machine on the dealer’s website. By doing a good amount of research and comparing different machines, you can select the best winding machine that suits your budget and the one that meets your requirements. You can consult with the companies representatives who can guide you through the purchase process or you can also leave a query on their website.

ACME MECHATRONICS is a manufacturer of winding machines in the United States. Its products are of high quality and multi-functional. They also distribute various other add-on equipments like:

• An auto feeder that is used in feeding the bobbins during the entire coil winding operation.
• A bobbin holder that can hold the bobbins which will be wound when the other set of bobbins is in the process of winding.
• A bobbin remover attached with the winding machine that can remove the bobbins which are already wound when the fresh bobbins are getting loaded for the winding operation.
• Inductive parameters measuring equipment: This device can be interfaced with the coil winding machine to measure the important electrical parameters just after the coil is wound.

ACME is a powerhouse of mechanical and electrical manufacturing innovation. They implement the best technology in order to provide you with the most efficient and prompt services. They provide their clients with a complete solution that is tailored according to their manufacturing and winding needs. ACME has a vast experience in fulfilling all types of winding needs. Their equipments are known to provide speedy performance and reducing the human effort. For placing a winding machine order with them, you may log on to their website www.acmemechatronics.com.

The Fundamentals of a Coil Winding Machine Explained

A coil winding machine is an instrument that is used for creating coils that are tightly and evenly bound. It is used to produce a number of important electronic items for daily use like home electronics and commercial packaging of products that are usually sold in coils.

The mechanics of an electronic coil winding machine are simple. People who have a sound knowledge of electronics can build them on their own with a little help. In the market, there are many producers that manufacture these devices in various shapes and sizes. They also have accessory options.

For the coiling process to take place in a proper manner, the material must be evenly distributed on a core. This is applicable when you want to produce one layer of coil or more than one. Another important aspect to consider is the tension which should remain even throughout the winding process. To create evenly shaped coils, the coil winding machine must maintain even distribution and tension.

Some coil winding machines can only produce one coil at a time while there are many others that can wind an array of coils simultaneously. Coil winders can act as standalone devices or may be attached to a production line. They can produce electromagnets, inductors and cables.

Industrial coil winding machines possess a number of features like automatic splicing ability. This is a special feature that ensures that the same amount of material is used in every coil without any wastage. They are cut automatically when the machine detects the right size and weight. Additionally, this machine can also interleave foil sheets onto the coil to protect it against damage during transit.

In manual coil winding machines, an operator monitors and controls the device with either a hand crank or a foot pump. These machines are normally used for small projects. Automatic coil winders, on the other hand, run with controller. Industrial coil winding machines have a safety stop button which turns off the device in case of a problem.

ACME MECHATROINCS, INC. is a firm based out in the United States that is involved in the manufacture and supply of coil winding machines. It also deals in the production of various accessories used in coil winding applications. ACME Mechatronics provides the best equipment, solutions and services in the coil winding field. To buy a coil winding machine, you may log on to their website acmemechatronics.com.

Functionality of Coil Winding Machines

The coil winders come with computerised and programmable features and thus it makes the task for the manufacturers really easy and produces impressive quality too. These machines can be chosen from different versions available and the most distinguished of them are the ones that have got the features of multi tasking and auto programs. These machines come with upgradable memory and thus it makes the task even easier. The latest coil winding machines can support huge volume of winding coils as well as tape wrapping for interlayer insulation and margin tapping.

Most of the coil winders are designed using automated features to facilitate better usage. These features facilitates in providing error-free productions with the lowest down time as the setting can be just recalled from the stored program. This helps the coil winding machine to finish off its task faster that the manual ones. Thus it is always worth the investment. The reliability and durability of these machines makes them the only options for the industries in today’s’ present scenario.

The automatic coil winders come with some amazing features like multi-spindle options that make these machines multi functional and multi tasking alongwith multi coil winding. So apart from just winding coils, these machines can do various other things that support the production. So if you are thinking of buying and installing a coil winding machine then you should explore various features and functionality of the automated ones before you decide on which one would suit your purpose. These coil winders also have various accessories that may find useful. These accessories are available from the winding machines manufacturer and can vary depending on the application. However the accessories are specific to certain functionalities only and can only function when teamed up with a winding machine.

The functionalities of the coil winding machines can have wide range of potentials. Thus having an expert operator would give your business a lot of boost. The automatic coil winders are not difficult to operate provided you have the experience. It reduces your cost for human resources too. These machines can be programmed for functions and thus you do not need to operate in manually.

The evolution of the automatic coil winding machines has truly revolutionized the industries that require winders for various purposes. It has made the task easier, error-free, faster and better than ever. The multi tasking functionality also helped the industries in discarding other machines and using only one machine for different purposes. It is less labour intensive and can be operated through computerised programs. So if you are planning to buy one for your factory unit then you should search for the one that has all the features to suit your requirement. Whether you are in the electrical industry or electronics, you will need automatic coil winders for the best output.

Uses and Importance of Transformer Winding Machine

Since transformers are one of the most important parts of the electromagnetic devices there is a constant demand for different types of transformers in the market. The ongoing and big demand for the transformers facilitated many big and small companies to manufacture and supply transformers to various industries and especially to the electrical devices manufacturing industries. Thus also came along the requirement for the transformer winding machine, since it is the most important thing that is needed to manufacture and produce a transformer. This transformer winding machines are especially used extensively in the industries like electronics and telecommunications apart from its vast usage in the electrical industries. These industries according to their requirement use small medium or large coils for the transformers.

Lately the coil winding machines and the transformer winding machines have become automated and computerised. But until a few years ago these machines were operated manually that increased error and cost of production. The automated machines however gave way to errors and high cost of production, making the process smooth and less expensive since it is not longer a labour intensive process. These machines are very fast and can run consistently and continuously. This helps in more production and caters better to the ongoing demand for the transformers. These machines are automatic and are very flexible to fit different types of industrial requirements. The error free and consistent performance also makes the automatic transformer winding machine an indispensible part of the electrical and electronics industry.

These machines are quite energy efficient and making it more cost effective for the users. The production of the coils and transformers remain free of any defect and thus it increases the production with a very short downtime. Apart from winding coils for transformers, an automated transformer winding machine dose various other jobs. The coils that are wound in these machines are used in solenoids, trigger coils, telecom transformers and different types of motors. These automated machines also come with different categories and specifications that depends on the size of coils it will have to produce. The users should choose the machine as per their requirements.

If you are willing to buy the latest ones then you will receive a whole package of different interesting and useful features that will help you have better production quality and less error. However the operators have to be get accustomed with the automatic features of these machines in order to get the best output. The features of these machines make it easier for the operators to do things like de spooling, traversing as well as adjusting the tension. The latest machines are also quite easy to maintain and thus also makes it cost effective. While buying one of these machines you must check all the specifications as per your requirement to get the best output.

Coil Winding Machine – Its importance and uses

Transformer industries require different types of coils. These coils again have specific requirements for their windings. This is where coil winding machine comes in for help. While using the coil winding machines for different types of coil winding, there are quite a few factors that need serious considerations by the industries. These include:

• Cutting of wire
• Tension of the wires
• Hooking of the wires
• De-spooling
• Number of loops
• Traversing

While you have a good and technically advanced coil winding machine, these factors can easily be taken care of properly and with precision. Nowadays the automated and computerised coil winding machines has made the task even easier and error free. Now a days coil winding machines comes with standard accessories like tensioner unit, stand to hold the spool and wire guide to proper layering of wire. This ensures that all issues related to coil winding will be taken care by coil winding machine coming with all required accessories. These automated winders can avoid unwanted breaking of the wire and other problems of the coils. The winding machines with advanced technology can give consistent and error free windings both for the medium and the heavy duty coil winding requirements. Thus the transformer industries benefits highly from the advanced and automated coil winding machines that are used for different levels of winding requirements.

While buying and installing a coil winding machine, it is very important for the manufacturers to do some research on the different types of winding machines available in the market. Proper research and comparison of these machines will help you understand them better and thus you can make an investment that with give you high ROI. The manufacturers will always look for the best output for their investment and that is why a robust coil winder with high and consistent performance will be appropriate for the transformer industries. The coil winding machines help in a variety of industries apart from the transformers industries. Coils are very much required in the electrical and electromagnetic devices. That is why even the electrical and electronic industries benefit from the coil winding machines.

To develop and manufacture coils of different shapes and sizes, the manufacturers generally use a very high end and automated coil winder that gives consistency with very low error. The coil winding machines are very important for making coils along with a series of loops. Thus depending on the kind of application the investment can be done on following variety:

• Winder for Solenoids
• Coil winding machines for transformers
• Winders for chokes and relays
• Winding machines for generators and electrical motors

Coils are abundantly used in various industries and thus it has a great many applications in the industries. However the uses and its applications will solely depend on the manufacturing company. Coil winding machines are available with various dealers and you need to choose the best one that will suit your purpose.

Why do you need Transformer Winding Machine?

Transformers are a major part of many electromagnetic devices and there is a huge and ongoing demand for manufacturing transformers that are used for various purposes. One of the most important equipment that is required in the manufacturing of the transformers is the transformer winding machine. The transformer winding machines are used heavily in specific industries such as telecommunications and electronics. These industries use small, medium and large coils as per their requirement. Even a few years ago the coil winders as well as the transformer winders were manual and they used to perform with manual assistance. However with the latest transformer winding machines coming to the market the process has becomes faster and smoother. These latest automatic machines provide error free performance and they are quite flexible to various industrial requirements. These energy efficient and durable transformer winding machines offer defect free manufactured items, very little downtime and an overall increase of the bottom lines.

An automatic transformer winding machine does a lot of jobs apart from just winding transformer coils. The wound coils are majorly used for the transformers trigger coils, solenoids, motors and telecom transformers. The transformer winder machines come with different specifications and thus depending on the size of the coils, you must choose the machine. These latest machines come packed with an interesting range of features that helps you to have better operations and professional results. The best thing about these machines is that these features are not just limited to winding only. There are various other uses like traversing, de spooling and tension. So it can very well prove to be quite an efficient and time saving machine.

The modernised transformer winding machine comes with a bright LCD screen that enables you to choose the required size of the coils that is to be wound, its speed and the turns. These machines are available in three major categories that include:

• Light duty machine
• Medium duty machine
• Heavy duty machine

The transformer winding machines does an extensive job for various industries and thus having a low maintenance and low downtime is very important. The latest machines do come with features that help you to have low cost maintenance and very low downtime. This increases productivity to a great extent and also helps in saving production cost on the whole. Buying the latest machine may cost you quite a bit, but in the long run it will help you cut down on your production cost on a large scale. It would be a wise decision to buy the latest and automatic transformer winding machine while you are thinking of installing one in your manufacturing unit. You can get a variety of machines if you are searching for one in the market.

Coil Winding Equipment – What are its uses?

A coil winding equipment is highly useful for many industrial machineries. Since a lot of types of machineries and equipments require the coil winding that needs to be done in various designs, patterns and shapes. All these machines comes in a great variety of range that starts from the simple hand operated winders to the latest automatic winding machines that comes in with an expensive price tag. You can find a huge array of machineries that provides the required winding on the device or component includes hydraulic, gear, bench top coil winding machines and stand alone multi spindle winding machines. However there are also some machines that have the real time control on the multi tasking. These multi tasking machines are capable of handling many axis of winding, changing wires, tape wrapping as well as a controlled horizontal and vertical wire termination.

Nowadays you can think of such winding machines that are fully automatic and can meet all kinds of coil winding and finishing necessities. The industry of coil winding equipment has grown over the last forty years and now with time and regular development there are quite a few companies around the world that provides solutions that have very high levels of power, performance and endurance. Any coil winding machine can be judged on the merits of reliability, ease of maintenance and ruggedness. However, sometimes the most common problem that occurs with these machines is with different types of precision winding components. But, there is nothing to worry as various methods and techniques are now being used to provide accurate and reliable coil winding on the major components like transformers, solenoids, customized coils as well as the high precision coil wounds.

Since a majority of the applications depends on the electromagnetic devices thus it does not need a professional technician who would follow the stringent methods and plans. The coil winding equipment does various other jobs apart from the being a winding machine. The equipment can be used as wire flatteners, tensioners, or dreelers as well as trickle impregnation. The expandable mandrels equipments can also be associated with the various electromagnetic device manufacturing industries.

A lot of companies manufacture large scale coil winding equipments that is required to meet the demand of the customers all over the world. These companies manufacture coil winding machines in order to make degauss coils, choke coils, lattice coils, flat strip coils, large transformer coils, perfect layer coils, resistor coils, relay coils, spiral coils, rotor coils, transformer coils, stator coils, television coils and many more. Thus there is a huge requirement for both large scale and standard coil winding machines all over the world that can produce various types of coils that can be used with the electromagnetic devices.