Coil Winding Machine – Its importance and uses

Transformer industries require different types of coils. These coils again have specific requirements for their windings. This is where coil winding machine comes in for help. While using the coil winding machines for different types of coil winding, there are quite a few factors that need serious considerations by the industries. These include:

• Cutting of wire
• Tension of the wires
• Hooking of the wires
• De-spooling
• Number of loops
• Traversing

While you have a good and technically advanced coil winding machine, these factors can easily be taken care of properly and with precision. Nowadays the automated and computerised coil winding machines has made the task even easier and error free. Now a days coil winding machines comes with standard accessories like tensioner unit, stand to hold the spool and wire guide to proper layering of wire. This ensures that all issues related to coil winding will be taken care by coil winding machine coming with all required accessories. These automated winders can avoid unwanted breaking of the wire and other problems of the coils. The winding machines with advanced technology can give consistent and error free windings both for the medium and the heavy duty coil winding requirements. Thus the transformer industries benefits highly from the advanced and automated coil winding machines that are used for different levels of winding requirements.

While buying and installing a coil winding machine, it is very important for the manufacturers to do some research on the different types of winding machines available in the market. Proper research and comparison of these machines will help you understand them better and thus you can make an investment that with give you high ROI. The manufacturers will always look for the best output for their investment and that is why a robust coil winder with high and consistent performance will be appropriate for the transformer industries. The coil winding machines help in a variety of industries apart from the transformers industries. Coils are very much required in the electrical and electromagnetic devices. That is why even the electrical and electronic industries benefit from the coil winding machines.

To develop and manufacture coils of different shapes and sizes, the manufacturers generally use a very high end and automated coil winder that gives consistency with very low error. The coil winding machines are very important for making coils along with a series of loops. Thus depending on the kind of application the investment can be done on following variety:

• Winder for Solenoids
• Coil winding machines for transformers
• Winders for chokes and relays
• Winding machines for generators and electrical motors

Coils are abundantly used in various industries and thus it has a great many applications in the industries. However the uses and its applications will solely depend on the manufacturing company. Coil winding machines are available with various dealers and you need to choose the best one that will suit your purpose.

Why do you need Transformer Winding Machine?

Transformers are a major part of many electromagnetic devices and there is a huge and ongoing demand for manufacturing transformers that are used for various purposes. One of the most important equipment that is required in the manufacturing of the transformers is the transformer winding machine. The transformer winding machines are used heavily in specific industries such as telecommunications and electronics. These industries use small, medium and large coils as per their requirement. Even a few years ago the coil winders as well as the transformer winders were manual and they used to perform with manual assistance. However with the latest transformer winding machines coming to the market the process has becomes faster and smoother. These latest automatic machines provide error free performance and they are quite flexible to various industrial requirements. These energy efficient and durable transformer winding machines offer defect free manufactured items, very little downtime and an overall increase of the bottom lines.

An automatic transformer winding machine does a lot of jobs apart from just winding transformer coils. The wound coils are majorly used for the transformers trigger coils, solenoids, motors and telecom transformers. The transformer winder machines come with different specifications and thus depending on the size of the coils, you must choose the machine. These latest machines come packed with an interesting range of features that helps you to have better operations and professional results. The best thing about these machines is that these features are not just limited to winding only. There are various other uses like traversing, de spooling and tension. So it can very well prove to be quite an efficient and time saving machine.

The modernised transformer winding machine comes with a bright LCD screen that enables you to choose the required size of the coils that is to be wound, its speed and the turns. These machines are available in three major categories that include:

• Light duty machine
• Medium duty machine
• Heavy duty machine

The transformer winding machines does an extensive job for various industries and thus having a low maintenance and low downtime is very important. The latest machines do come with features that help you to have low cost maintenance and very low downtime. This increases productivity to a great extent and also helps in saving production cost on the whole. Buying the latest machine may cost you quite a bit, but in the long run it will help you cut down on your production cost on a large scale. It would be a wise decision to buy the latest and automatic transformer winding machine while you are thinking of installing one in your manufacturing unit. You can get a variety of machines if you are searching for one in the market.

Coil Winding Equipment – What are its uses?

A coil winding equipment is highly useful for many industrial machineries. Since a lot of types of machineries and equipments require the coil winding that needs to be done in various designs, patterns and shapes. All these machines comes in a great variety of range that starts from the simple hand operated winders to the latest automatic winding machines that comes in with an expensive price tag. You can find a huge array of machineries that provides the required winding on the device or component includes hydraulic, gear, bench top coil winding machines and stand alone multi spindle winding machines. However there are also some machines that have the real time control on the multi tasking. These multi tasking machines are capable of handling many axis of winding, changing wires, tape wrapping as well as a controlled horizontal and vertical wire termination.

Nowadays you can think of such winding machines that are fully automatic and can meet all kinds of coil winding and finishing necessities. The industry of coil winding equipment has grown over the last forty years and now with time and regular development there are quite a few companies around the world that provides solutions that have very high levels of power, performance and endurance. Any coil winding machine can be judged on the merits of reliability, ease of maintenance and ruggedness. However, sometimes the most common problem that occurs with these machines is with different types of precision winding components. But, there is nothing to worry as various methods and techniques are now being used to provide accurate and reliable coil winding on the major components like transformers, solenoids, customized coils as well as the high precision coil wounds.

Since a majority of the applications depends on the electromagnetic devices thus it does not need a professional technician who would follow the stringent methods and plans. The coil winding equipment does various other jobs apart from the being a winding machine. The equipment can be used as wire flatteners, tensioners, or dreelers as well as trickle impregnation. The expandable mandrels equipments can also be associated with the various electromagnetic device manufacturing industries.

A lot of companies manufacture large scale coil winding equipments that is required to meet the demand of the customers all over the world. These companies manufacture coil winding machines in order to make degauss coils, choke coils, lattice coils, flat strip coils, large transformer coils, perfect layer coils, resistor coils, relay coils, spiral coils, rotor coils, transformer coils, stator coils, television coils and many more. Thus there is a huge requirement for both large scale and standard coil winding machines all over the world that can produce various types of coils that can be used with the electromagnetic devices.